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Messages - Oilburner

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1
Drip System / Re: Return-Stack orchard heater - smudge pot/choofa
« on: March 09, 2023, 10:23:33 pm »

I have wondered about the purpose of that pipe myself.
I cannot figure out what it is suppose to do.

2
User Projects & Pictures / Re: House heater.
« on: September 30, 2022, 08:44:37 am »

I am no good at writing short because if you do, you only have to go back and answer questions about details you left out.  Often more than once.

I guess you could say the setup is like a single Tube boiler.  That's a perceptive description.
I haven't seen anyone do it that way before.  Normally it's something else that send my OCD into overdrive, wrapping copper coils around something.  WTF is it with everyone  using copper coils for any heating purpose?

In actual fact the surface area for heat transfer is quite low especially when one half of the tube is not exposed to the heat and  radiating to the atmosphere. Apart from that the contact area with something like another tube is tiny and little of the available heat is transferred.  That's why I sank the tube, to get the max transfer area and plenty of it.  There is a LOT of copper transfer area in that tube, more than double it's length to get near having the same effectiveness.  I did think about putting a copper tube inside the burn tube but that would likely just turn the water to steam which was the last thing I wanted in that setup.

I did also think of pushing steam through the HE but steam is wicked stuff even when it is only technically water vapor and is hard on any Non metal fittings, even silicone tubing.  Would be OK if I could do it all in solid metal and compressing fittings but seeing I can't, I took the safer option.

In all that I forgot to mention that I did change to a metal Drum and I insulated it with common house hold roll insulation.
I was amazed at the difference that made. I didn't even insulate the bottom of the drum and still the water would be quite hot for 2 days after the burner was switched off. That I was not expecting.

It does give me thought for a different setup where I use an IBC as the water storage and insulate than and then do a hard burn and store the energy in the IBC. That would give me about 66 KWH of useful heat energy and would make the temp easy to control during the night as the fan on the HE to the house could be put on a thermostat and just push air as required.


The mark II version uses a commercial heat exchanger from an old pool heater and works on the hot gasses more than flame impingement.
It proved to be more efficient than the tube burner at higher output rates but that's driving the submerged burner beyond what I calculated. I could have put the preheated water through the HE in the path of the exhaust gasses which would have been efficent but that would be difficult to Set up.  I am thinking of trying to double stack the HE's as I have another one and that would pretty much pull all the energy out bar the temp of the water itself.


I'm not 100% happy with the burner for the HE Core and will try and develop another one over the summer. That's hard trying to work on heating burners when it's 40 O C here. Was the reason I left this so late to start in the first place among other things. It's just burning the oil clean with a little build up over 40 Hours which is the max I have run the thing non stop.  I now have the heat absorption capacity in the heater core over the fire  and I'll certainly have it when I change the intercooler to a car radiator with at least 150KW cooling capacity But I don't have the output in this burner.  I think I'll go back to a swirl design that is squat and fat and has the discharge outlet  sunk into the burn chamber so the flame does not blow out easy and there is plenty of retained heat in it. 

Funny, I haven't burnt much petrol engine oil and sort of forgot the difference. All I have ever seemed to get over the years is Diesel oil and what I mainly had myself as I also have run my vehicles until recently all on used Veg oil.  Old diesels are getting hard to find here and the Mrs and daughter wanted to update so have gone to petrol unfortunately.
I must get some of that oil and try it.

I'd really like to try ATF in the burner.  I have been going to test it for years with the tablespoon/ blowtorch test to see how much residue it leaves. I have a feeling it will be little which would make it a good fuel. It may also be thin enough to put through a pump and spray with fuel injectors which would be ideal as the pulse rate could be easily controlled and deliver a very precise output that would be easy to get complete combustion with.

Be keen to see if anyone else has done a house heating system like this and what their approach was.





3
User Projects & Pictures / House heater.
« on: September 29, 2022, 07:18:52 pm »
With my old Ducted AC struggling to heat the house in winter and using a lot of power not to do it, Decided to build another heater for the house.
Being this was DIY and well into the winter time I got round to it, I didn't have time to set up safety features and I wanted it to be safe  and Potentially disaster Free.

For this reason I decided to use water as the main heat transfer medium  rather than direct air I was going to initially use air but as this would give a direct path for a run away fire to get into the house, I decided to put that idea aside till I thought things though better.
I ended up with 2 Versions of the burner for the heater.
  The first was a submerged Burner.   Got a piece of 150mm pipe, welded one end shut and got a bit of 50mm for the air tube and bit a bit of 6MM copper down the middle for fuel feed.  I wanted maximum heat transfer area of the pipe to the water and my  aim was for a max 10 Kw heat output.

I drilled some holes in the down tube and welded on some Tabs to hold the flame and  make it turbulent so there would be more contact with the hot gasses and the main burn tube.  This is important to break up boundary layer gasses as otherwise the outer coloumn of air gives up it's heat to the pipe which is transferred to the water but the inner gasses go straight up and out ( or along if horizontal) and don't give up their energy when is then vented and wasted.

Because HEAT is the key to oil burning of this type of combustor and The main burn tube would be water cooled in effect, I made a small insert  piece for the air fuel tube to sit in which would get red hot to burn off the carbon and act like a big glow plug.  In testing the burner in free air, the family ended up coming out and sitting around the thing where I had set it up and was doing a test burn one night and the only complaint was we were all backed up against the walls of the covered verandah and too hot even when the thing was running pretty low.

  I thought this would be excellent for keeping frosts away in the garden with a fan blowing across or a great shed heater if a flue was put in the top if it were a small space  without a high roof. That said, Checking with my CO meter, the thing runs clean enough to come in under the 8 hour exposure level of breathing the gasses so really not that much of a concern if it wasn't flued in a reasonable are where the gasses could escape and there was some ventilation. The radiant effect would be perfect  in that scenario.



I put a small Bilge blower on the down tube for air supply and ran the oil line down the middle to the bottom so the oil would be blown out half way down the tube or carbonise in the air tube and block it.
Sank it all into a drum of water and sat it on some bricks so it wouldn't melt the plastic drum I was using for testing.  And NO, It didn't melt as can be seen in the pics and I boiled the hell out of the water which was hot as it would ever get.

For fuel control I used a cheap Fleabay Fuel pump and controlled that with an interval timer.  This is really a key part because although so many go on about the simplicity of a drip feed, it is totally useless for unattended running as I wanted this thing to be.  I wanted set and forget and with a measured and constant fuel delivery, that's what I got.  The only variation was the cold could make the oil thicker and it would slow down but that was acceptable as long as it did not run away. I did have a PWM controller on the blower but that turned out not to be needed and more complication so I ran the fan flat out and to slow it down for lighting or  low power running I used a bit of cardboard across the inlet and that worked perfect.  In normal operation it runs wide open and creates an oxygen rich fire which makes it burn so clean.


To get the heat into the house, I ended up with an intercooler from a car and put a circulation pump on that. I made up a wooden box as a plenum and put a tube fan on it to suck air through and duct it through a window.  This worked but was mostly wrong but was a matter of the materials I had on hand and could put together in a day as it turned out.

Firstly, the Pump should pull from the resivour and push through the Radiator ( intercooler in this case)  so any air is expelled.  Drawing through although meant the pump  got the coldest  water ( and the pump is rated above boiling) but was also difficult to get the air out the system.  Next time I'll draw from the tank and push through the radiator.

Other mistake was to use an Intercooler.  They do not draw enough heat out and the  cross flow  sections ( whatever they are called) are too widely spaced and too thick with not enough fins to extract all the heat.  It worked but the water temp coming out the thing was too high and there was not enough drop.  Didn't really matter because little heat was lost as it returned to the " Boiler"  but annoyed me as an inefficiency. I later remembered from my go fast days that intercoolers of this type are mainly dependent on their mass to cool the incoming charge air as  few turblow cars are on full boost for more than 10 Sec at a time.
I tried a car heater core initially and that was great but the one I had was small and the limitation was the low pressure fan. Cars usually have blowers which do higher static pressure and get the volume through the core.

I have researched online and found that there are car heater cores available in the US that are a universal fit and sold for hotrods etc. They have the core, blower and a speed control all in a nice housing. The largest I found did 12  or 15KW, for get now, but perfect for what I wanted and there were smaller sizes as well.  They weren't cheap in our money but typically shipping anything here from the US is total and utter bullshit in how expensive it is, So they were not Viable.  Haven't found anyone that has the larger ones here.  With free shipping in the US, These would be perfect.  Sit the unit in a window, connect up the hoses, a 12V power supply and done and they look decent as well.

The reason I went to the complication of using water as the working HE medium was because again of safety.  No way for any fire to get to the house as the burner is situated well away ( slim risk of fire as it is) and the Inter cooler was also outside so if there was a leak, I have 200+L of water on the verandah outside where it don't matter rather than creating a no contest Divorce case if it flooded the house inside.  Doing it this way simply avoided as many risks as I could forsee.

So did it all work?
YES!!
And No.

The weak link was the Intercooler and fan.  That side could not keep up with the output of the burner.  A car or bike radiator would have done the job MUCH better. I have since modified a car radiator and electric fans which will well and truly over cool the incoming water  and I can use a PWM controller to get the heat output perfect.
That said, although took a few hours, I could heat my large house to the point of well being too hot.  I would fire the burner up about 3 PM and  it would keep the house nice till I shut it down about 9 am the next morning. The thing I was not happy with was the heat up wime mainly.  I wanted to be able to blow 10 KW into the house and have it hot in 30 Min or less and I think with the right radiator and fan Combo, that's easily Possible.

I made a lot of modifications to the burner tube which were adding a lot more air holes and tabs along the length to swirl the gasses and flame front  and also keep the burner insert hot so it burned off all the carbon from the oil.  The burner tube would stay nice and clean  as well showing complete combustion  and of course the thing had ZERO smoke.

The biggest mistake with the whole thing and I still can't fathom how I did it as I still believe my numbers should have been right, is to Miscalculate the heat  required.  I designed for a max of 10 KW output and that wasn't enough really.  The heat up was too slow for what I wanted and I'd have to run the thing flat out on the coldest days for a few hours which indicated my calcs were off. Once up to heat, the thing could be turned down but getting it there was too slow for my liking.  I compensated that by starting earlier as here it usually warm enough when the sun is out not to need heating till the afternoon.

Despite being designed for 10 KW, run flat out the burner would do just under 30 Kw by my calculations.  The problem there was the efficiency I so carefully calculated with the diameter of the tube with gas flow speeds and surface area went right out the bloody window.  As much heat was being blown straight out as was being put to work and free fuel or not, that drove me nuts!
Sure, It will do 30 KW OK but I'm using about 60 Kw worth of oil consumption.  Yeah, it's free oil and I have an unlimited supply thanks to a friend but that really Irked my sense of Efficiency OCD. Any idiot can make a big fire, putting the energy to useful work is whole other skill.

At 10 Kwh the thing is great and the efficiency is good but that just wasn't enough for my house in the coldest times which get just below zero.
For what I designed it to do, and I still think that numbers are right and can't work out where I am going wrong, it's not the transfer though the IC,  it's good but like anything pushed beyond design limits, it falls over on efficiency about about 15 Kw output.

Now I know, the one thing most people reading are looking for is  " How much oil it use an hour?"  which is to me sorry,  an annoying question because it is totally Irrelevant.

I could dial this thing down to about 300Ml an hour. Way below what I thought it would sustain but it did. That's roughly 3 KW. Flat out it can go through about 6 litres an hour but that's like " emergency power" and is very inefficiency for the heat delivered where you want it.
Fuel consumption is irrelevant because I can easy dial it down to 1L an hour but if that's not enough heat output and my house is still cold, which defeats the purpose of the whole exercise!  May as well put a little 1KW bar radiator in the middle of the place and say " Look, only uses 1KW" ignoring the fact it's basically useless because the heat loss in the place is greater than that.

Work out how much output YOU need for YOUR situation and design for that.... Only do it a lot better than I did. The amount of oil it needs is what it needs. If you don't have terrible inefficiency, who cares what the consumption is?  the goal is to keep warm and comfortable not save free waste oil!

Now all that said, I was going through about 20 to 25L of oil a day depending mostly on the weather.  I did burn Both kinds of oil, Veg and Diesel engine oil. I HATE engine oil. filthy stinking staining black Shit.... but that said I have an endless supply. I still found the Veg to be better. Burned cleaner with less deposits and took a bit of tuning to get the burner to run clean on engine oil when it was perfect on veg.
Veg smells a lot better although that said, once the engine oil is dialed in right it's OK but if it's at all off, it stinks even if there is no viable smoke. We are coming into summer here so I hope to be able to collect and put away at least 2000L of veg and I'd much prefer to get 4000L  really. I think our power system is going to be in trouble and I want to be able to fuel the diesel Generators I have Built of veg over WMO as I'm far more familiar with veg and how it burns in engines.

For a lot of houses especially those better insulated than my Glass house, this would be more than enough at 10 KW output.  Turning it down is efficient, turning it above the design parameter is not. Running right I was getting an output air temp of about 50-60o C constant running which was OK.  With a better heat exchange instead of the intercooler, I'd probably get it more where I'd like it at 80 or so.  I could get that  when the tank was at heat and the fan turned down.
Anything below 30  feels cold and that's the Min temp output in Air conditioning.

The thing does have a Noticeable rumble that the neighbors Heard when they come out to their back yard but they thought is was the sewer Pump out running or a tap going. I asked if it was annoying and they said they couldn't hear it at all in the House and were only concerned that something was wrong.  I can hear it in the house very clearly but I find it very soothing.  It did flame out once because the hose came out the fuel drum and I could hear the change in tone and knew something was wrong. i  went out and found the simple problem and the thing stuttered for a bit then  kept on going as normal.
At night iT seems to put us all to sleep so certainly no problem with the noise of the burner. More an asset than anything. The fan we simply can't hear being outside and very quiet anyway.  Cats soon found a chair near the window that caught some of the warm air coming out and would sleep there all the time.

I will add a Thermostat to the setup because when the thing is switched off, there is still over 10KWh of heat in the water drum which I ended up Insulating which was an improvement. This way when I shut down the burner, the pump and fan will keep running till the water gets cold and then shut off.
That said, Shutting off hot wasn't a bad thing. Meant there was heat there ready to go when I fired it back up.


I ended up doing a MK II version  that kicked out way more heat ( up to 100Kw!!) and runs beautifully efficient so if there is any interest in that and people are still awake after reading all this, I can do a write up on that setup.







4
Waste Motor Oil / Re: Wanting to make an efficient burner
« on: January 26, 2021, 05:48:45 pm »

I would say that it is a HELL of a lot easier to "learn" to run a forced air burner with air and fuel controls as what it would be to work out how to get a Draft / drip burner right.

When you can control the combustion parameters easily, you can get a much faster response. I have put in the odd hour or 2 with burners over 10+ years and there is still a lot of drawing on experience to even get draft burners close. I built a draft burner last year and still had to stuff around to get the thing to run decent but I still was not happy with it and it certainly didn't burn as well as I can cobble a forced air burner together and have it running in 10 Min.

 Last one I built I put an electronic timer on and a pump because I just couldn't be bothered stuffing round with ever varying fuelling rates that you can never actually set.  Temps vary and fuel flow is different. Top up the tank and the fuel flow is different and if it's not from the exact same batch that you got the last lot from, it's different there too.  Forget it!  $5 timer board, $15 Pump, old car battery lying around...... I literally could light the thing and run it for days as I did in testing.  Carboning up was another issue but stability was not a problem and I was happy to leave it run all night unattended the day I built the thing. If it's going to run 6 Hours with perfect stability, it will run a lot more.

If I want something that will run really clean and has a good turndown ratio, I add a cheap blower and I'm done.  Good as it gets.

 You can have a draft burner running too rich and back off the fuel and it can run another 30 Min still too rich and then go out because it's lean. The same thing -can- happen with a forced air type but in my experience I'd say it's much less likely and easier to spot. Light the thing, decrease the fuel ( if you even have it on to start) till the thing starts to die out and add the fuel just enough to get stability.  When you set that, turn it off and if the thing starts dying within about 30 sec or less, you are there. More heat, turn up the air and again ramp up the fuel so the thing starts to die soon as you turn it off and good again. One can mark the setting on the controllers but  you soon get to know where you want it. You can also run forced air burners a lot leaner and with less adjustment that draft burners which tend to have a narrow sweet spot band.  it's easy to set the air on a forced air burner and have it produce 5X the heat at the top and than you can the low end and it will all burn cleanly. I build my burners so they always run lean which means they always burn clean.

With controlled air and fuel the combustion tends to be much faster and you can set the air and add fuel and see where it goes much more easily.  There can be some tricks to it, too lean will smoke as well but the smoke tends to be a bit different and recognisable.

I think it is a mistake to think one would just build a drip burner and not have a learning curve with it and as I said, the control is FAR less stable over a decent time period.
The power consumption of a forced air blower is negligible and irrelevant.  You are getting many Kw of heat for a few watts.  You need a $20  Blower and a $15 Fuel Pump and maybe a battery charger or a transformer. It's not very much.
In return you'll get a pretty much set and forget heater that you can Dial up to any output you would need. You'll get something infinitely safer than a drip/ draft system as well.  You will get something that requires virtually no maintence in comparison to the drip style, will run cleaner and take up a hell of a lot less time adjusting, cleaning and probably lighting too.


5
User Projects & Pictures / Re: waste oil heat for my shop
« on: January 26, 2021, 05:12:25 pm »

Must have been quite a bit of vapor in there to get that much energy out of the light off.

Vaporised Oil  which can be smoke, is not much different to gas or petrol fumes in that state.
Good job you were standing where you were when it Blew.

It pays to make sure any enclosed space is ventilated or cooled down before trying a relight.
Look on the bright side, You'll never be unawares of the problem again!  :0)


6
Waste Motor Oil / Re: Wanting to make an efficient burner
« on: January 09, 2021, 11:11:21 pm »

I have Never been able to build a truly clean running draft burner.  I have seen some YT vids that claim they have but also seen they do cause loads of buildup in the flue.

The forced air burners I have built, plenty of them, all run perfectly clean with zero buildup.  I built a new design draft burner last winter for the back patio which worked awesome and threw a ton of heat and although after some tweaking it exhausted perfectly clean, it still got a lot of buildup inside and would require pretty much dailing cleaning in a home heating application.

I could run a forced air style burner that would only need a 12V bilge blower pump running maybe 30 Watts to heat a home that would never require cleaning.  Also Drip burners far as I'm concerned are impractical for long time heating unless you want to be fiddling with the things all the time. As the level in the tank goes down the flow decreases, as the oil warms up it increases and it's just not in anyway consistant over a few hours.

I now prefer to use a cheap car  pulse type fuel pump and a cheap Chinese Timing board.  I can set the on and off time to give the heat out-put I want and it will run unattened for days as I have tested as long as there is fuel and the output won't change and the unit does not need to be touched.

There seems to be this preoccupation in the waste heating world of keeping things simple but that's a bit like saying you want to keep driving a Model T because it's simple and you don't want the complication of an electric starter, air con, a heater, power steering, disk brakes, a radio or all the other things we take for granted now that make driving so much better and don't give reliability problems at all.

For the low cost and simplicity of a forced air burner, for me the benifits far outweigh the Drip/ draft style which are no nearly as easy to run in operation and are in fact LESS reliable than having a blower and fuel pump.  I'll build the " Complicated" one and someone can build the simple and reliable one and we'll set them going and come back every 12 or 24 Hours and see which one is still going without a runaway or going out and proves the more reliable then.   :0)


7
Waste Vegetable Oil / Re: Greenhouse heater
« on: January 09, 2021, 10:56:30 pm »

One other thing to add to the already long and boring rant is something I'd probably do thats a little out the box but could be a LOT better way to go.

Co-gen.

Don't burn the fuel in a burner just for heat, Burn it in an engine driving a Generator.
You pull the waste heat out the cooling and exhaust system and get the power as a bonus. You can feed that back to offset your power usage or divert it to resistance heating where you could say heat water to circulate back around at night to eliminate running the engine unattended.

This is a very efficient way of going about things and has the potential to be cheaper than a commercial burner if you can source an engine or 2 at the right price.  All you really want is something that will meet your heating needs which can easily be worked out and is mechanically instead of electronically injected.  Most diesels pre 2000 are like this and a lot of newer ones still are as well although less now due to emissions. May also be possible to fit an old pump on a new core.

The only drawback to this idea is your fuel needs to be filtered  better.   Burners don't need much more than straining though a couple of layers of cloth to get the chunky bits out, engines need much cleaner fuel.  That's not at all a problem is you set up right.  I can process 200L of oil in as little as 30 Min for veg, a LOT quicker for engine oil. Instead of a 200L drum I use for processing which meets my needs, would be no problem to upsize to a 1000L IBC and scaled up wouldn't take much longer to process that with bigger pumps and more filtering.

My costs to filter about 2500L of oil are around $10. $8 for a filter I change pre emptively anyway and I over allow a couple of bucks for power. That's cheap fuel and well worth my time.  Just built a processor for my mate whom has a tree felling business to run all his machinery in the yard on.  He's very happy with how it's going and the savings he's making.  His mechanic spends about 10 min in the morning loading the processor and switches it off at whatever point later on.  If he has time he will spend another 10 min pumping the finished oil out and reloading the processor and  setting it going again. It does not need a minutes hands on time in between.
If he has the time He may reload several times and if hes busy he doesn't touch it.  They have a reserve now so works real nice.

You could make a LOT of power with the amount of heat I envision you will need so it may be possible to sell any excess back to your utility and make a second income stream there.  Other way is use the power for heating and you could downsize the setup accordingly.
Crunch the numbers, find out the info and see which works best for you.

The only other thing I would strongly suggest with doing this is run a very basic water injection system.  I was banging on about this 20 years ago and basically being called an idiot.  Now I look on the veg fuel forums and everyone recommends it as a basic part of of veg fuelling.
Water injection keeps any residues and build-ups at bay and keeps the engine clean. The biggest danger with waste oil is incomplete combustion that causes the rings over time to coke up and stick which results in the engine loosing compression and needing  to be torn down.

Water injection prevents this 110% guaranteed. Many ignorants scoff at the idea of putting water down the intake of an engine but it was done on loads of high performance piston aircraft, ships and many other applications. BWM even put it on their cars for a while about 10 years ago.  It has a lot of benefits but the one thing often touted that it will not do is better fuel consumption.  It will keep engines clean, stop detonation, stop pistons melting in high load situations, add power ( that and the meltdown prevention was the main thing it was used for in aircraft )  and is a great all rounder preventative of problems.

You do NOT need some expensive 500PSI commercial system that sprays a micro mist fog as touted by the guys making systems for go fast vehicles, just a constant metered drip into the intake is all that is needed for cleaning purposes.  In my vehicle I do all sorts of things that should have killed the engine years ago from high boost and fuelling to running straight oil all year round and NEVER had a problem.  If that was just luck I would have won the lottery 10 times by now but seeing I haven't, must be the WI working. I also add alcohol to the water to give the thing a big power boost but you would of course not need that although it is effective for Cleaning out used engines that haven't had the WI treatment before a lot faster.

If done right, you don't NEED WI with waste oil fueling but  given you can set it up for literally $20-30 and the safety net and benefits it provides with virtually zero running cost, I think a person would be mad not to put it on an oil burning engine. More people use it just for diesel fueled anyway. All the high performance truck and tractor pullers out there use them and Banks performance parts have a heap of systems and I think Holley does too. 

Anyway, something else You might like to look into that's a bit left of centre but entirely doable. There are commercial co gen systems out there so you could compare the features and benefits and costs of these to a commercial heater system or  DIY it would would be not much more than moving the radiator  of the engine to inside the green house and tieing in the electrical side wherever you wanted to use that.


8
Waste Vegetable Oil / Re: Greenhouse heater
« on: January 09, 2021, 10:17:50 pm »

I have no knowledge or interest in commercial heaters. I build all my own burners and have helped a few people now convert heaters for heating greenhouses. I remember one guy in canada that simply replaced the gas burner in his existing heater with one of my design oil burners and it worked perfectly. He saved a literal fortune on LPG and it was a real boost to his family business. they also extened their growing season of summer crops all year round and that was a boost because they were the only fresh supplier for hundred miles around.

His brother owned a Truck service centre so had a great supply of oil . He took some from other places as well as word got around so it was never an issue for them.


I don't know if the commercial units use a heat exchanger or are direct heating, I would suspect the former so as not to fill the greenhouse with CO2. If they use a HE as likley, the combustion products never get into the greenhouse, it's just the air going in, being heated and going out so no way for it to be contaminated.

That said, my burners run on an oversupply oxygen principal so burn clean as the eye can see and the only smell is that of warm air and donuts as I prefer Veg oil myself. There may be some very fine ash but id tend to think that would work as a fertiliser for the plants than be harmful or detrimental if it was discharged into the GH.

The guy I helped in Canada bled some of the combustion gasses into the GH to raise the Co2 Levels instead of using the compressed gas he had been before. Hooked up his existing computer control and just used a damper in the flue to bleed off some of the gasses  up near one of the fans to disperse it around. Last I heard from the guy he had taken over the farm next door and expanded the operation and had a guy part time looking after the oil handling and fuelling the burners which he said was worth while 50X over.


I don't know how hard it is to find oil in your area.  I can get an endless supply of Veg or engine oil.  People I talk to around the world have different experiences and rules and overbearing and stupid regulations often mandated by vested interests such as the cowboy  grease collectors.  The BIGGEST determining factor I see is how big the persons balls are looking for the stuff.  If one is going to worry about any BS licences and regulations and get all pedantic about following " codes"  then it's plainly not going to work for these people.  Likewise if one is too timid to ask and push to secure supplys, disappointment will also follow.

I rarely ask for oil because I understand the other side. It's a waste product and a detriment to restaurants and they just want it disposed of in a way that won't come back and bite them on the arse nor think they have the problem taken care of only to find they have bins full of the stuff.  Much the same with workshops and engine oil.  I remember going to a favourite strip of restaurants where I just used to go and get the oil and this guy coming out and asking if I was taking the oil. I said yes and he shot his hand out and thanked me. Next thing he lead me next door and was speaking to the guy in Chinese whom also seemed very happy and said will you take my friend oil too? He opened a shed and there was over 1000L sitting in drums and it was all beautiful stuff.  Veg oilers Christmas and Birthday with a winning lottery ticket all thrown in.  never had ANYONE complain about me " Stealing " their oil as some of the soft of heart and head put it but I sure have had a lot of people thank me!


As I have always said, sales Skills is an invaluable life skill and been very helpful to me in this regard. When I have asked for oil mainly in the early days, I have frequently been told the place had a collector already.  Probably true but from the  other persons POV, they don't want to be left hanging with the stuff or have problems so easier to say no.
My reply was to look forlorn, say something like, " The collectors get it all and leave none for anyone else" and then ask if they would give me or allow me to get a bit of it. This changes the dynamic because they can then give you " Some" and have the safety net of not burning ( pardon the pun) their regular pickup and disposal service. Of course a "BIT" is open to interpretation and I took all the good stuff they had leaving the dregs and fat at the bottom for the collector.  Never had a problem with that either.

Another thing that's an angle is a lot of collectors come at inconvenient times. Pulling up trucks in sight of patrons, making noise, smell and often wanting staff to move cars.  they never see me. I come late at night when they have gone home or early in the morning before they get there and there is no problem, no mess and their  drums are never near full. You quickly get an idea of their output and know how often to go back.  Can be worth a comment, " do the collectors come reliably and at convenient times because I'm happy to come and you'll never see me or have to worry about me being reliable."

This line " Could I have a Bit?"  worked really well for me with about 8 out of 10 saying yes.  If you have young kids or can borrow some, take them with you and order some takeaway and strike up a conversation.  Many people are fascinated with the story and excited to be a part of it. Have some pics on your phone to show them your setup.  One of my best referrals was a local club I went to with friends for Dinner. Spotted a pile of drums out the back and at the end had a conversation with the manager.  They didn't believe I was running my car on veg oil till I pulled round to pick up the tins and they could small the exhaust.  The whole staff was out there to see the car that was running on cooking oil.
Next thing the lady is ringing me saying she knows someone that has a restaurant that they are having trouble getting rid of oil and then she knew a bloke and within a month I have 6 new places giving it to me.  I got quite a few free meals out of that too as the people were so happy I was taking it away for them and fixing a big problem they had been dealing with they wanted to thank me and make it worth my while.  I felt they were helping me and they felt the same so it was good all round.

If you get a place, take them round some of your produce now and then as a think you. Might even turn them into customers.


Again, know nothing about commercial systems but in my experience, Veg can be slightly harder to burn than engine oil although I'm so used to veg I tend to have to get my head round engine oil. Not that I like it much. Black, stinking, staining filth that is so much harder to clean up than veg. Get it on your hands and you can wash and shower  and it's still there for days.  For Veg I clean up with Potasium or Sodium hydroxide ( drain cleaner or soap base) and all good. I do get WVO from my brother in law whom has a battle ship size boar and saves it for me ( haven't got the heart to tell him I don't really want it) and the other occasional well meaning person so I do run it now and then and do notice the difference.  Burned properly, one does get the same warm air aroma only although from what I have seen, the ash content is slightly greater.

The burning characteristics of WMO and WVO are different but it should be possible to Tune the burner in the air fuel ratio to burn veg better.  The problem the manufacturers are probably worried about with veg is likley gelling.  It will thicken up much more in the cold than engine oil.  Ways around this, mix in some Kero/ jet fuel or even Turps  and it will lower the gel point and keep it a lot thinner. I would NOT recommend any aromatic like Petrol  though that gives off a vapor.  The guy that used it in his greenhouse had a couple of "Day" tanks so the oil was pumped in and allowed to warm up before that tank was switched to so the oil was of a pretty consistent viscosity even though he was using engine oil.   

I would also not advise mixing engine oil and Veg UNLESS you do a test batch in a bottle of the same ratio you intend to use.  Shake it up and let it settle at least the time it would be in your tank, double to be safe and see how it goes.  SOME combinations will separate or even glug up and cause fallout and some are fine. There are a lot of different veg oils, corn, canola, sunflower, etc and mixtures there of just as there are different additives in motor oil and other things that may be present such as transmission oil.... which is an EXCELLENT fuel if you can get it from a transmission shop.  Doesn't gel like veg in fact stays thin past freezing far as I know, easy to clean up, easy to pump around and burns well. See what you have and how they react before Mixing or put a stirring arrangement in your tank to stop it settling out.


How much maintence really depends on what you have and how it's set up.  I would have zero fears about running one of my burners non stop for a month or pretty much indefinitely.  They have NO build-up what so ever so the only thing might be the HE might need a bit of a blow out or brushing down depending on what type it was and if it caught any ash Build-up. Other than that, While there is power to run the blower and pump and fuel in the tank, the thing should run untouched till it burns through. From experience I can say that's going to take years.

From what I have read of Commercial burners they do require periodic maintence so look up what that is. Most of them have pumps and nozzles which wear and clag up so see what the servicing intervals are and what can be done by the user.  Should be pretty simple from vids I have watched though.


I have converted a couple of gas water and Spa heaters to oil just by removing the gas burner and putting in one of my oil burners.  Only thing to watch is you don't overpower them which is real easy to do.  I can blast 500KW  easily in the space of a 100 Kw burner so the challenge for me is keeping the output LOW enough.
At a pinch, you could make your own heater by simply putting the burner at one end of the greenhouse, running some Pipe above it and along to the far end of the greenhouse and having your fans blowing on the pipe along the way to take the heat off and then exit the gasses out the far end of the structure.   Duct the blower intake from outside to stop blowing your heated air away and increase efficiency. Then again if you need outside air circulation.... maybe utilise the energy the fan uses to help with that.  You would probably want to Check the pipe every so often for fine ash build up and you could probably clean it by shoving a compressed air line down there Or letting a leaf blower run a while. If you put the pipe in sections with sleeves so you could take each length apart, even easier.

You can Look on YT for my user name and see the laughable Vids I made but they do have a lot of serious how to infor including how to build very simple and effective burners.  A LOT of people have done them now for all sorts of things.  I think the last one a guy showed me was for making cement and drying sand, another guy in Argentina used one in place of the gas dryer for grain, countless in workshops and garages and some even for heating water in pools and Places like resorts with high heat demands.

I have just done a spa heater I got for free because the electronic controls were shot. The Heat exchanger itself was fine so I removed the gas burner and controls, put in a oil burner that uses a timed pump for fuel supply and oif course has fixed airflow from the fan and that's it.
You may be able to find something similar to convert and remove any risk or fear you may have of it not working.

Chances are though like a lot of other people you might Improve or build a bigger one but you won't be disappointed especially in the hugely lower running costs and profitability your business will have without this major expense.

 

9
Waste Motor Oil / Re: homemade WMO conversion for wood stove
« on: March 02, 2020, 09:04:19 pm »
I guess what I am asking is there anything I should try before I rip this POS out and go back to burning wood?

Oil has a learning curve.  It requires heat to work.  Most people get the burners started then freak out the flames are too big and shut it down when they sould keep it going, let it heat up and settle and go from there.

Getting oil to burn is not the trick, controlling it is.  If you are not getting enough heat, it comes down to two things and 2 things only:
 1. You have too much air for the amount of oil you are burning.
2. You don't have enough oil flow.

The 3rd is a combination of both.

If you have control of the air and the oil flow then you can do anything basically. You can have a small gentle fire or you can have a clean burning raging inferno.  It's just a matter of balancing the two.  You have to learn how to read the fire.  Having too much oil will also make a fire burn cold. You want the oil to change from a liquid to a gas. It's gas that burns not wet stuff. For that to happen you want the burn chamber to be at very least 350oC for engine oil.

Hard to say without seeing any pics of your setup but Rather than force the air down onto the opil pool which largely cools it, I like to have the air spin around the  bowl it's burning in unless one has a very tall vessel that the fire will heat as it escapes and transfers the heat back to the oil pool. Having a tall vessel also allowed the pipe with the incoming air to be preheated which helps a lot. I also feed the oil into the air pipe so it also has a chance to preheat to a gas at least boiling off the more volatile components in it which means it is burning as soon as it exits the pipe and imparts more heat to the burn vessel.  Spinning the fire also sends it outwards to the heater in this case to warm it up

One thing i see a LOT of people do which puzzles me is they duct the flue out of the building as soon as possible.  In a shed the best thing to do is run that flue from one end to the other inside the space you want to heat. There is a lot of energy and a lot of surface area to transfer the heat to the air in there and it increases efficiency dramatically. Throwing all the heat straight out to atmosphere is stupid really. The longer you can keep it in the building to radiate the warmth you are doing the whole exercise for, the better.

If you are not getting enough heat, simply turn up the burn. You may have to increase your air and oil rate but that should be no big deal.
If you can see in your burn chamber and there is very little oil or the fire goes out or drops within 10 seconds of shutting the oil off, you are probably running lean or too much air.  If you shut the oil off and the thing continues to burn pretty much the same for the best part of a minute or more, you are too rich.  Smoke can indicate this but I can also have a litre of oil sitting in a burner and the fire will burn perfectly clean because all the vapors are being mixed with enough air at the top.

Don't ever doubt oil doesen't have enough power. I'm building a waste oil powered spa heater to heat the home with and my biggest trouble is keeping the output down to 20KW ore less.  If I wanted to do 200KW which is what most Olympic size pool heaters are here, I could do that with great ease and ramp it up to 500KW VERY easily.  5-10 Kw is going to keep most homes hot let alone cosy once the place is up to speed so it just comes down to burning enough oil to provide the heat you need.

10
User Projects & Pictures / Re: waste oil heat for my shop
« on: December 19, 2019, 07:05:23 am »
Great setup with the stove and  HE.
The amount of carbon you have left over is a Problem however. With a forced air burner you could have nothing but some white ash powder.
The residue indicated incomplete combustion. I could see that in the Vid as well. The flame tips appear to be smoking  but the flame shape is wrong in any case.  I would bet you HE tubes are caked with carbon as well. That would greatly reduce the amount of heat transfer you will get and become a cascading problem..... Or the carbon will light up and pretty much melt the stove and set everything around it alight.

You need to either increase the amount of air you are putting in if you want to keep the same output or reduce the oil flow which will reduce the output. Maybe not much if you burn all the fuel to completion.
I would also very strongly suggest a change in actual burner design.

Having swirl or turbulence in teh burn chamber is highly desirable for getting all the fuel and air to mic for a complete and clean combustion.
I would suggest entering the burn chamber from the top at an angle to spin it round in a whirlpool or to fire it straight down on itself. This will give some pre heat to the fuel and have the ligher fractions burning off as soon as it leaves the air pipe.  It will be turbulent and blow back on itself a bit anyway which is good.

What you are doing now is also lacking retained heat in the burn pot. Might be a bit too light material but I suspect poor mixing or a too  rich mixture is at work here.  Again, You should have NO buildup at all, just a pinch of white ash. These heaters are best run oxygen rich for complete combustion. In this case you are clearly Fuel rich and getting incomplete Combustion which is not a good thing from a bunch of Viewpoints.  You really want all the heat you can get  with a shed that jealousy inspiring size and you want to get the most out the fuel you burn as well.

You might want to give your top drum HE a good few belts with a hammer on the tubes as well. Guarantee  if you do you'll hear the carbon build-up falling off into the drum. You can run this with very cold flue Temps because if you get the combustion right, the temp won't matter because all You'll be exhausting is talcum powder.  Wood fire flues get creosote because of Incomplete combustion and  material condensing in the flue through Incomplete combustion. Not a problem you should have with oil properly burnt.

I strongly suggest you refine the actual burner a bit and then turn the thing right up and run it a bit oxygen rich to remove the built up carbon. The heat and efficiency potential of that stove and all the hard work you put in making it is being let down atm but fortunately it's an easy fix with a bit of tweaking.

11

Seems like you got it running nicely.
I have always preferred forced air ( blown) type setups over draft for the reasons of cleaning and flexibility in the power you can get out of them. Draft is always limited in that you have to have a certain size fore to create enough draft and heat or that you max it out. Not saying it doesn't work, clearly it does but forced air works so much better.

You are averaging roughly about 20 Kwh out of the heater at the fueling rate you are giving it which is the same as a mid size wood stove will produce. The nice part is you can easily quadruple that at start up to get the chill off and then back it way down to sustain the Heat.
Being a heavy set up it will radiate the heat gently and not be too temperamental. I'll bet you are able to shut it down some time before you are finished in your shed and the stored heat keeps the place warm for a good while.

What size tank are you using and do you have to adjust your flow much as the fuel is used?  This is one reason I like a dosing type pump arrangement. The fueling is the same wether the tank is near full or empty. If you are working around it and giving it a tweak every so often insn't a problem, so much the better.

I am wanting to get started on the oil heater for my house but I'm a bit premature.
40O C here today and the 737, DC10 and other jet water bombers were flying over every 10 Min  for the fires burning not 20 KM away. Between the smoke that looked like thunder clouds only far more sinister and the Jets running low level steep turning passes overhead, place looked like the set of a doomsday Movie here today. Saturday is supposed to be worse with temps of 45oC plus.
 In American Terms that's ummm, Forking  damn hot!

With a bit of Luck the smoke won't be as bad tomorrow and I'll be able to see the back fence again.
Not really weather to be constructing oil burning heaters and firing one up would rightly have one shot by the Neighbours long before the police arrived to take me away.

Nice setup and I'm glad it worked out for you and hope the suggestions were of some help.

12
Waste Motor Oil / Re: Burning heating oil in waste oil furnace
« on: May 13, 2019, 08:30:08 pm »

This is pretty much off topic but ethanol doesn't "gel up " anywhere.   One of the main problems with ethanol in automotive gasoline is that in an engine that sits for months at a time, the gasoline component will evaporate and leave the ethanol behind which evaporates slower since it's less volatile.  If there is also some water in the fuel when this happens, the ethanol/water mix evaporates even slower .

I agree. There are no physical properties by which ethanol can Gel.. that's just an ignorant internet misnomer.

If it's in a sealed container it will always remain Liquid ( it's just basically Metho) and if it's in an open vented container it won't be ther long enough to gel  in teh first place.

Ethanol fuel is garbage and i avoid it at all costs. 3 repeated problems I have had with it.....

It is hygroscopic and pulls moisture out the air like no tomorrow. You end up with carbs and tanks Full of water.  I could not figure how the neighbours mower ALWAYS had a gut full of water every time she went to mow the lawn.  had an issue the same myself eventually and saw something that said it was the ethanol. Sure enough, changing to " real" fuel fixed the problem straight away.

It is hell on a lot of seals and gaskets. had to rebuild the Carb on My Harley and several other engines when it turned the gaskets and seals to goop. even took the tip of a needle in the carb of one of my 2 strokes.  seen it play havoc on breather pips on vehicles as well and despite the thing of all the soft hoses bing impervious these days, they are not all up to it at all.

It boils a full 20o C lower than proper petrol. This gave me a shipload of trouble in summer when I stopped the car, went to the shops quickly or other such short shutdown periods then couldn't re fire the thing because of airlocks. Even if you are using a blend like E-10 and think the ethanol component may not be much, it phase changes 1000x  greater volume from liquid to a gas so 1Ml of ethanol cooking off creates a litre of " air" in your fuel system and that's a LOT!

[/quote]

If you suspect gasoline in ANY oil that you want to plan to use in a waste oil furnace,   I wouldn't use it.   

The explosion hazard is too great with any fuel that produces an ignitable vapor.
[/quote]

I -have- put petrol in oil I was going to burn however it was a small amount and I knew how much I was putting in and was aware of it. that said, you only need a small amount to fill a tank with vapor and create an explosion hazzard where none existed before.

I know everyone on the internet thinks everything explodes like a bomb as they see on TV but petrol really is energetic and dangerous stuff.
Couple of years ago I caught my father pouring petrol on a bonfire pile he was going to burn. I stopped him and made him get well back while I tossed a stick with a burning rag on the thing. The weather was cold but the whole large pile lifted about a foot and the bang had a neighbour ringing to see if everything was OK.

Scared the ship out of Dad  especially later when he figured he poured about a liter of fuel on the pile and was going to put about 5L  and realised had I not stopped him and he put it all on and lit it the way he was going to, he would have been dead or wished he was.

I was surprised he didn't know how dangerous it was.  He was still wary when I poured engine oil on it but I then explained the difference and while the oil would flare if poured on a hot fire it would never go bang like the petrol would.

The petrol as a liquid is not a problem at all. It's the vapor that comes off it and can travel even in the open that is a real danger.
I'm no safety sissy in any way but it pays to have some respect and knowledge for things that can hurt you is you don't know what you are doing with them.

I have no fear of oil what so ever but I just avoid petrol all together for the main part and if I do something with it, I am very wary, careful and think it through thoroughly before I touch it. Very rare though and only as last ditch solution. The smallest amount of the stuff can cause significant and energetic results.

With the exception of Hydrogen and acetylene, can't think of anything much more dangerous for mucking round with for burning .

13
Waste Motor Oil / Re: Collecting/Transporting Drain oil
« on: March 23, 2019, 02:43:15 am »

There is a big difference between waste vegetable oil and waste petroleum based oil.

No, sorry, when burnt properly and completely in burners there is no difference except WMO produces a bit more Ash than WVO but essentialy there is no difference at all.... IF burned properly and completely.


Quote
With petroleum based oils you will have ash. The ash will be very fine powder like drywall dust and should be white to tan in color.

The ash, If burned completely, is no different with mineral oil or with Veg oil. I can't actually thing of ash from anything not being grey-white  Wood, coal, Plastic....

If you do not burn something completely you can get residues but both Veg and mineral oil produce black carbonaceous material in the mid phase before it is burned completely and turned to ash.
This is a problem with draft type burners as they only get the oil hot enough to burn off the surface vapors and once the lighter fractions have been consumed there is insufficient heat to burn off the left over carbon. this is why those burners need cleaning where the forced air type with an oxygen rich atmosphere and much turbulence of the flame front resulting in the burn chamber running at hotter temps burn off all the residuals.

Quote
When commenting people need to clarify between the type oil and if they are using it for heat or fuel for your vehicle.

Given i'm the only one I can see mentioned a Vehicle, I take it that comment was directed at yours Truly.
Seemed clear enough to me I was talking about burners and only made a comparison to vehicles.
In any case, there is NO difference.

Have poor combustion in a burner, you'll soot it up. Run it clean, no deposits and maybe minimal ash if you have poor drafting in the flue or minimal turbulence in the burn chamber. From what I have seen of commercial gun type burners they run minimal excess air for efficiency ( not heating excess air) but this does not bode well for removing deposts.

If you have poor combustion in an engine on WVO or WMO or even Diesel, you will get buildup and deposits which will build up on the ring lands, stop the rings expanding and it's a fast demise from there.
With clean combustion there is no problem. The fuel is burnt in suspension as it should be completely and the ash is exhausted.  Over fueling, ( rolling coal/ Smoking) is incomplete combustion. On diesel which has virtually zero ash production, it's not so much of a problem unless the engine is driven for long periods over fueled. With WVO or WMO, it's a BIG problem.

There is a way around it though in a vehicle at least, Water injection.
Have been using this over 10 years and put many others onto it and there is no question of it's effectiveness.  It basically steam cleans the engine internals and dislodges any buildup and prevents any happening.  Any deposits are exhausted out the tail pipe and it is my belief that even the tail pipe itself is cleaned out due to performance increases remaining even after WI is no longer being used ( dry water tank) .

 It does not need to be sprayed into a Diesel in Micro fine droplets, even a rough stream up the inlet tract a ways will disperse itself Sufficiently and flash to steam in the combustion chambers. This is actually a form of cavitation and is useful in the cleaning process. I believe droplets for CLEANING purposes are more effective than vapor like mists.
In a vehicle Methanol not only adds significantly to the power output but the cleaning effect of WI.

There is no reason why WI would not work in some Burners depending on the setup.  Given the " Tuneability" of a burner and the fact it is usually running at one output, the better solution would be to correct the incomplete burning in the first place. Any deposits are a sign of inefficiency and wasted fuel.
Depending on the burner, an injection of water into the combustion chamber will have the same steam cleaning effect.  This is/was used in ships that burned bunker oil to fire steam boilers and it is used in piston engines to keep them clean.
In steam boilers the water is injected to keep deposits off the steam tubes and the internal passages clear. The oil they burn has a LOAD of ash content so is far more prone to leaving deposits as it is harder to get perfect combustion and good efficiency at the firing rates they use. 

While I have not tried WI in burners/ boilers, my thoughts are that any deposits removed will not be burnt ( NO, water does not separate into oxygen and hydrogen and burn unless it is introduced to the sort of heat found in a Nuclear Fuel fire) but merely dislodged or suspended and WILL end up somewhere.  Wether that is out of the burn chamber but somewhere in the flue or wether it is ejected from the flue completely would be the question and again depend greatly on the turbulence and speed of the exhaust gas stream from the burner/ boiler and it's stack temperature. Certainly if the temp in any part of the Flue, particularly the boundary layer was below about `120oC, I would expect to see deposits of material.
That in itself may not be a big concern as nearly all Chimneys need cleaning and if the interval is infrequent enough and the cleaning quick and easy enough, why worry?

The only thing coming out of a Burner should be the white/ grey ash no matter what fuel it is burning.
if there is any black/ soot, the thing is not running properly.


14
Waste Motor Oil / Re: Waste oil spill... What a mess!
« on: March 22, 2019, 01:32:10 am »

You haven't had a real oil spill till you loose 200L in one go.

For clean up, I use KOH or NAOH. it's available at commercial cleaning places in 25KG bags. it's the concerntrate of soap basically.

If the oil is pooled I get it up with a  squeege or a wet and dry vac. Doesent have to be all gone and I'm not too fussy with it.
I then spray the area down with water then sprinlkle on the KOH. Best not to use bare hands, it WILL take the skin clean off. You will feel it burn like no tomorrow as well.  Once the KOH is sprinkled round, broom the powder around and mix it with the oil and water. You'll get a creamy substance which is then soap.  I like to let it all sit a while and then come back about every 5 Min and broom over again and add more KOH if need be. If' it's hot spray more water without it running off to keep it wet. After about 15 Min broom over and hose off.

You concrete will be cleaner than when you started with veg and only have a light stain with diesel oil. that is fouls stuff indeed. I don't think there is really any way to clean that off, it soaks into the cement itself and always leaves a stain.

Best thing I found to get rid of the stain if you have to is mix up a think cement mix and spread it over the affected area then sweep it off when dry.  doesent' get the stain out, just covers it back up to the regular cement colour.

15
Waste Motor Oil / Re: Outdoor wood boiler conversion
« on: March 22, 2019, 01:21:08 am »

A " Hybrid" wood burner would work.
You could NOT just dump an amount of oil every so often. The oil would want to flash to vapor and there would not be enough air and the thing would smoke like a bitch and then probably over heat the boiler before dying down to nothing again.

The way to do it would be to Pump the fuel in a controlled and relatively constant manner. If the thing has a thermostat, then trigger  an amount of oil when heat is required and shut off when not.

You do not need ( or probably want) some superfine mist, anything that is better than a direct stream would be fine. A bit of flattened copper tube would be fine.  Spraying the oil on the coals/ wood will do the rest.

I would use either a Diaphragm pump like the little 4l/hr caravan type water pumps or the larger fuel pumps.  A gear pump would be good but I have not yet seen one capable of handling oil with any longevity. I make my own pumps using engine oil pumps and scooter motors and I literally pump 10's of thousands of liters with them over years without problem.

You could have 2 or more squirters on the pump to spread the oil around on the fire and just " tune" the output to the firing rate you wanted.

If you wanted to do away with the wood all together, just build a forced air type burner and it it in the fire box of the boiler.  I'm doing one for a spa heater and it will simply be a 2 Step. Idle when heat is not requires and ramp up to full power ( whatever I set that up at) and then back to idle.

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